Pizza Pasta Bake Pepperoni Chip

Featured in: Dinner Winners

Packed with comforting flavors, this hearty baked pasta brings together penne in a robust tomato sauce, layered with gooey mozzarella and parmesan. Crispy pepperoni chips on top add savory crunch and bold taste reminiscent of classic Italian-American favorites. Easy preparation and familiar ingredients make it perfect for weeknight family meals or potlucks. For added freshness, garnish with basil just before serving. Serve alongside a green salad for a filling main dish that brings everyone together at the table.

Updated on Fri, 03 Oct 2025 13:52:59 GMT
Pizza Pasta Bake with Pepperoni Chip Topping fresh from the oven, bubbling cheese and sizzling pepperoni slices. Save
Pizza Pasta Bake with Pepperoni Chip Topping fresh from the oven, bubbling cheese and sizzling pepperoni slices. | tastybattle.com

This Pizza Pasta Bake with Pepperoni Chip Topping is my secret weapon when the kids are craving pizza but I need an easy one-pan dinner that feeds everyone. It delivers gooey cheese pulls, hearty pasta, and the crunch of golden pepperoni chips, making it a guaranteed crowd-pleaser for busy weeknights or casual gatherings.

I first made this after a hectic school day, tossing together pizza and pasta night into one dish. Now my family requests it for movie nights and birthday sleepovers because it always disappears fast.

Ingredients

  • Penne or rigatoni pasta: 400 g gives structure and absorbs the sauce beautifully go for a good Italian brand with firm texture
  • Olive oil: two tablespoons for sautéing aromatics look for extra-virgin with a grassy scent
  • Finely chopped onion: adds natural sweetness and base flavor pick a firm white or yellow onion
  • Garlic cloves: minced for depth and warmth fresh is best for the fullest flavor
  • Dried oregano and basil: classic Italian herbs that round out the sauce use fresh if you want a more herbaceous note
  • Tomato passata or crushed tomatoes: 700 g for body and tang Italian passata has a velvety texture and bright taste
  • Tomato paste: two tablespoons thickens and intensifies the tomato base look for double concentrated paste
  • Sugar: a teaspoon balances acidity in the tomatoes and rounds out the sauce
  • Salt and black pepper: essential for seasoning to taste freshly cracked pepper is best
  • Shredded mozzarella cheese: 250 g melts to creamy perfection pre-shredded works but fresh block gives better melt
  • Grated Parmesan cheese: 60 g adds savoriness and an irresistible golden crust real Parmigiano Reggiano has more depth
  • Pepperoni slices: 100 g become crispy and add spicy bite choose thin, evenly cut slices for best results
  • Fresh basil: optional finishing touch for herbal brightness use leaves that look bright green and unwilted

Instructions

Preheat and Prep the Dish:
Set your oven to 200 degrees Celsius 400 Fahrenheit. Lightly oil a 23 by 33 centimeter baking dish to prevent sticking.
Boil the Pasta:
Bring a large pot of salted water to a rolling boil. Add penne or rigatoni and cook just until al dente usually 1 minute less than package instructions. Drain well and set aside. This ensures the pasta holds up after baking.
Make the Sauce Base:
In a saucepan over medium heat add olive oil. Once shimmering add the chopped onion. Cook for three to four minutes stirring often until it turns translucent and soft. This sweetens and builds your flavor foundation.
Bloom the Garlic and Herbs:
Stir in the minced garlic dried oregano and dried basil. Cook for sixty seconds just until the garlic is fragrant and the herbs release their oils. This unlocks maximum aroma.
Simmer with Tomatoes and Seasoning:
Pour in the tomato passata and spoon in tomato paste. Add sugar plus salt and plenty of black pepper. Stir well and bring the mixture to a simmer. Let it cook uncovered on low heat for ten minutes stirring occasionally. This thickens the sauce and melds all flavors together.
Combine Pasta and Sauce with Cheeses:
Heap the cooked pasta into a large mixing bowl. Pour most of the sauce over and add half of the shredded mozzarella and Parmesan cheeses. Toss everything so each piece of pasta is coated and cheesy.
Layer and Top for Baking:
Transfer the sauced pasta into your prepared baking dish. Spoon the rest of the sauce on top then scatter the remaining mozzarella and Parmesan evenly.
Add Pepperoni Chip Topping:
Lay pepperoni slices across the top layer of cheese so each bite will get a crispy chip. Cover as much surface as you can for even crunch.
Bake Until Bubbly and Crisp:
Slide the dish onto the middle rack and bake for twenty to twenty five minutes. The cheese should be bubbling and lightly browned, and the pepperoni edges crisped into perfect chips.
Rest and Finish:
Let the casserole rest for five minutes before digging in. This makes slicing cleaner and lets the cheese set. Sprinkle over fresh basil if you like a bright herbal note.
Hearty Pizza Pasta Bake with Pepperoni Chip Topping served in a casserole dish, cheesy and golden brown. Save
Hearty Pizza Pasta Bake with Pepperoni Chip Topping served in a casserole dish, cheesy and golden brown. | tastybattle.com

My favorite thing about this bake is the moment it emerges from the oven and everyone rushes to claim the crispiest pepperoni chip. It always reminds me of Friday nights at home watching movies together—pure comfort in a pan.

Storage Tips

Cover leftovers tightly and refrigerate for up to three days. For best results reheat individual portions in a hot oven or toaster oven so the cheese bubbly texture and pepperoni crunch return. Freezer-friendly Freeze a cooled unbaked casserole wrapped tightly for up to two months. Thaw overnight in the fridge and bake as directed plus a few extra minutes so it heats through. Transport well If you need a meal to bring to new parents or a potluck this bake travels beautifully and can be served straight from the dish.

Ingredient Substitutions

Gluten-free Try sturdy gluten-free penne or rigatoni and double check your pepperoni and cheese for gluten-free certification. Meatless Use a vegetarian pepperoni or layer with sautéed mushrooms sun-dried tomatoes or roasted red peppers for depth and savory flavor. Cheese swap If you want stretchier topping try fontina or provolone with your mozzarella or add a handful of shredded cheddar for golden color.

Serving Suggestions

Pair this pizza pasta bake with a crisp green salad tossed in simple vinaigrette to cut through the richness. A garlic bread or breadsticks are always welcome on the side especially if you want to mop up extra sauce. If serving at a party cut into small squares for buffet-style bites or serve family-style straight from the pan.

Cultural and Seasonal Context

Italian American casseroles like this one came from the desire for hearty one-dish comfort food in busy households. This is a great way to use up extra pasta or cheese from your fridge and the toppings can be adapted to seasons or holidays try adding roasted zucchini in summer or mushrooms in fall. This recipe is often found on potluck tables and family gatherings because it draws on the familiar joy of pizza and pasta layers.

Seasonal Adaptations

Add sautéed summer veggies like zucchini or spinach for a fresh twist For winter comfort scatter roasted butternut squash cubes into the pasta In autumn swap in caramelized onions or roasted mushrooms with the pepperoni

Success Stories

I have brought this dish to a neighborhood block party and it disappeared before anything else was touched. My son even took leftover squares in his lunch thermos and declared it the best school meal ever.

Freezer Meal Conversion

Prepare everything as directed right up until baking. Wrap the cooled casserole dish well then freeze. On busy nights just thaw and bake straight from the fridge until hot and bubbly.

Close-up of cheesy Pizza Pasta Bake with Pepperoni Chip Topping, crispy pepperoni and melted mozzarella layers. Save
Close-up of cheesy Pizza Pasta Bake with Pepperoni Chip Topping, crispy pepperoni and melted mozzarella layers. | tastybattle.com

This pizza pasta bake is a crowd-pleaser that balances comfort and convenience. It's perfect for busy weeknights or any occasion that calls for a delicious and satisfying meal.

Recipe Questions

How can I make the pepperoni crisp on top?

Arrange the pepperoni slices evenly on top before baking. Bake until edges are browned and crisp, about 20-25 minutes.

Can I substitute the pasta shape?

Yes, penne or rigatoni work best, but ziti or fusilli are also good alternatives for holding the sauce.

Is this suitable for vegetarians?

Use a plant-based pepperoni and ensure cheese is vegetarian-friendly for a meat-free version.

What sides go well with this dish?

Simple green salad and garlic bread make excellent accompaniments, balancing the richness of the bake.

How do I prevent the pasta from becoming mushy?

Cook the pasta just until al dente before mixing with the sauce, as it will continue to cook in the oven.

Can leftovers be reheated?

Yes, reheat individual portions in the microwave or cover and warm in the oven until hot throughout.

Pizza Pasta Bake Pepperoni Chip

Cheesy baked pasta with rich tomato sauce, mozzarella, and crispy pepperoni chip topping for crowd-pleasing comfort.

Prep duration
20 min
Cook duration
35 min
Complete duration
55 min
Created by Alex Ramirez


Skill level Easy

Heritage Italian-American

Output 6 Portions

Nutritional specifications None specified

Components

Pasta

01 400 grams (14 oz) penne or rigatoni

Sauce Base

01 2 tablespoons olive oil
02 1 medium onion, finely chopped
03 2 cloves garlic, minced
04 1 teaspoon dried oregano
05 1 teaspoon dried basil
06 700 grams (24 oz) tomato passata or crushed tomatoes
07 2 tablespoons tomato paste
08 1 teaspoon granulated sugar
09 Salt, to taste
10 Black pepper, to taste

Cheese Blend

01 250 grams (9 oz) shredded mozzarella cheese
02 60 grams (1/2 cup) grated Parmesan cheese

Crispy Topping

01 100 grams (3.5 oz) pepperoni slices

Garnish (Optional)

01 1 tablespoon chopped fresh basil

Directions

Phase 01

Preheat and Prepare Dish: Preheat your oven to 400°F (200°C). Lightly grease a 9x13 inch (23x33 cm) baking dish.

Phase 02

Cook Pasta: Boil the pasta in a large pot of salted water until it reaches al dente. Drain thoroughly and set aside.

Phase 03

Sauté Aromatics: While the pasta cooks, heat the olive oil in a saucepan over medium heat. Add the finely chopped onion and sauté for 3 to 4 minutes until softened. Incorporate the minced garlic, dried oregano, and dried basil; cook for an additional minute until fragrant.

Phase 04

Simmer Sauce: Stir in the tomato passata, tomato paste, sugar, salt, and pepper. Allow the sauce to simmer uncovered for 10 minutes, stirring periodically.

Phase 05

Combine and Assemble: In a large bowl, combine the drained pasta with the tomato sauce. Add half of the shredded mozzarella and grated Parmesan cheeses. Mix gently until evenly coated. Transfer this mixture to the prepared baking dish.

Phase 06

Add Remaining Cheese: Distribute the remaining mozzarella and Parmesan cheeses evenly over the surface of the pasta mixture.

Phase 07

Layer Pepperoni: Arrange the pepperoni slices in a single layer atop the cheese.

Phase 08

Bake: Bake uncovered for 20 to 25 minutes, or until the cheese is melted and bubbly, and the pepperoni edges are crisp and browned.

Phase 09

Rest and Serve: Allow the casserole to rest for 5 minutes before serving. Garnish with fresh basil, if using.

Necessary tools

  • Large pot
  • Saucepan
  • 9x13 inch (23x33 cm) baking dish
  • Chef's knife
  • Cutting board
  • Wooden spoon

Allergy details

Review each component for potential allergens and seek professional healthcare advice if uncertain.
  • Contains gluten (pasta) and dairy (cheese).
  • May contain sulfites (pepperoni).
  • Verify all processed ingredient labels for hidden allergens.

Nutrient breakdown (each portion)

These values are estimates only and shouldn't replace professional medical guidance.
  • Energy: 540
  • Fats: 24 g
  • Carbohydrates: 56 g
  • Proteins: 24 g